Mechanical 4-1 Production Planning and Control

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 Mech 4-1 PPC
S.NoChapters / UnitsDownload Link
1Unit 1Download
2Unit 2Download
3Unit 3Download
4Unit 4Download
5Unit 5Download  Part B


 Mech 4-1 PPC Important Topics Questions

Course Objectives: 

1) To understand the different types of production systems and the internal organization of 
production planning and control 
2) To estimate forecasts in the manufacturing and service sectors using selected quantitative and 
qualitative techniques 
3) To understands the importance and function of inventory and to be able to apply for its control 
and management 
4) To apply routing procedures and differentiate schedule and loading and interpret scheduling 
policies and aggregate planning 
5) To understand dispatching procedure and applications of computers in production planning and 
control


UNIT– I: 

Introduction: Definition – objectives and functions of production planning and control – elements of 
production control – types of production – organization of production planning and control 
department – internal organization of department.

UNIT– II: 

Forecasting – Importance of forecasting –types of forecasting, their uses – general principles of 
forecasting – forecasting techniques – qualitative methods and quantitative methods.

UNIT– III: 

Inventory management – functions of inventories – relevant inventory costs – ABC analysis – VED 
analysis – EOQ model – Inventory control systems – P–Systems and Q-Systems Introduction to 
MRP I, MRP II, ERP, LOB (Line of Balance), JIT and KANBAN system.

UNIT– IV: 

Routing –definition – routing procedure –route sheets – bill of material – factors affecting routing 
procedure, schedule –definition – difference with loading. Scheduling policies – techniques, 
standard scheduling methods. 
Line Balancing, aggregate planning, chase planning, expediting, controlling aspects.

UNIT– V: 

Dispatching – activities of dispatcher – dispatching procedure – follow up – definition – reason for 
existence of functions – types of follow up, applications of computer in production planning and 
control.


TEXT BOOKS:

1. Elements of Production Planning and Control / Samuel Eilon/Universal Book Corp. 
2. Manufacturing, Planning and Control/Partik Jonsson Stig- Arne Mattsson/TataMcGrawHill 


REFERENCES: 

1. Inventory Control Theory and Practice / Martin K. Starr and David W.Miller/Prentice-Hall 
2. Production Planning andControl/Mukhopadyay/PHI. 
3. Production Control A Quantitative Approach / John E.Biegel/Prentice-Hall 
4. Production Control / Franklin G Moore & Ronald Jablonski/Mc-GrawHill 
5. Production and Operations Management/Shailendra Kale/McGraw-Hill 
6. Production and Operations Management/Ajay K Garg/McGraw-Hill 


Course Outcomes: At the end of the course, student will be able to 

CO1: To understand the different types of production systems and the internal organization of 
production planning and control. 
CO2: To estimate forecasts in the manufacturing and service sectors using selected quantitative and 
qualitative techniques. 
CO3: To understands the importance and function of inventory and to be able to apply for its control 
and management. 
CO4: To apply routing procedures and differentiate schedule and loading and interpret scheduling 
policies and aggregate planning. 
CO5: To understand dispatching procedure and applications of computers in production planning 
and control.



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